HVOF · Tungsten Carbide · Thermal Spray

HVOF Tungsten Carbide Coating for Steel Plant Components

Extend part life, reduce wear, and restore critical rolls and machine components with PSP thermal spray expertise. Get more life for your parts.

  • Pan-India service
  • USA & German systems
  • Breakdown support
  • After-sales support

Steel industry applications

Coatings built for the components that run your line

PSP applies HVOF tungsten carbide and other thermal spray coatings on wear-prone steel plant components for new parts, recoating, and remanufacturing.

Deflector rolls

Coated for wear resistance against strip contact in galvanizing, pickling and processing lines.

Bridle rolls

Hard coatings to maintain grip, reduce wear, and extend service intervals on tension control rolls.

Sink & pot rolls

Coatings for continuous galvanizing line service and other demanding steel plant applications.

Coil unwinder rolls

Wear- and impact-resistant surfaces for unwinder and recoiler service in processing lines.

Other wear-prone components

Plungers, shafts, sleeves, mandrels, fan blades, pump components, and other parts exposed to abrasion, erosion or corrosion.

The problem

Wear is eating your uptime

  • Abrasive & adhesive wear

    Strip contact, particulates, and high contact stress wear out roll surfaces fast.

  • Corrosion & chemical attack

    Process media and aggressive environments degrade base metals.

  • Unplanned downtime

    Failed rolls and shafts stop production lines and create costly breakdown stops.

  • Frequent replacement

    Repeated replacement drives up spares budget and lead-time exposure.

  • Scrapped components

    Worn parts can often be coated, restored and put back into service.

PSP solution

Dense, hard HVOF tungsten carbide coating

High Velocity Oxygen Fuel coating deposits a dense tungsten carbide layer onto wear-prone surfaces. It is an engineered alternative to hard chrome plating, rubberizing, weld overlays, nitriding and other heat treatments in many applications.

Hard, dense surface

Tungsten carbide based coating engineered to resist abrasive and erosive wear.

Restore worn parts

Old or worn parts can be recoated, machined to size, and returned to service.

Right coating per part

Plasma spray, HVOF and tungsten carbide options selected based on duty and environment.

Talk to PSP

Share your component details and operating problem for a practical recommendation.

Discuss your component

Why PSP

We are in the business of life enhancement of parts.

Plasma Spray Processors is a thermal spray coating partner for steel plants and process industries across India.

01

Life enhancement focus

Coatings are selected to extend the service life of your specific component.

02

Recoat, reuse, remanufacture

Old and worn parts recoated and restored. New parts supplied with enhanced protection.

03

Express breakdown turnaround

Breakdown jobs handled on an express basis to get critical equipment back into service.

04

USA & German coating systems

State-of-the-art thermal spray equipment from established manufacturers.

05

Pan-India service

Free consultations and site visits across India. No minimum order requirement.

06

Dedicated after-sales support

Ongoing technical support for inspection, recoating cycles and engineering questions.

Send enquiry

Tell us about your component.

Share the part name, operating problem, and your preferred contact details. We will get back with a coating recommendation and next steps.

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Get more life for your parts

Talk to PSP about your next coating job.

Free consultation. No minimum order. Pan-India service.

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